Chemqua1000 SL

4-component, self-leveling, water-thinnable epoxy system

Product Description

Chemqua1000 SL is a specially formulated 4-component self-leveling, odour-free, VOC-free water-based epoxy system.

Uses

  • New concrete slabs with high humidity
  • Concrete floors with moisture-related issues
  • It can also be used as a sealer coat for dust-proofing applications.
  • slabs without a damp-proof membrane and a risk of rising moisture
  • Places where chemical odour occurs during application are unacceptable.

Salient Features

  • 12months from the date of manufacturing if stored properly in undamaged seal packaging, at a temperature between 5°C-30°C.
  • It should be kept in a cool, well-ventilated area, away from heat, direct sunlight, sparks and children.

Chemical Properties

PropertyTest MethodValue and Unit
Mixing RatioNAPre-weighed kit
Surface FinishCPI 1001*Porous, Smooth, Satin
Pot Life @ 30°CCPI 100230–35 minutes
Surface DryCPI 10024–5 hours
Hard Dry [Open for Foot Traffic]CPI 100224 hours

 

Technical information

PropertyTest MethodValue and Unit
Compressive StrengthASTM C 579>330 Kg/cm²
Flexural StrengthASTM C 580>170 Kg/cm²
Tensile StrengthASTM C 307>80 Kg/cm²
Pull-off Adhesion TestASTM D 4541Concrete Failure @ 18 Kg/cm²
Abrasion Resistance [Taber]ADTM D 406060 mg loss
Shore HardnessASTM D 2240D 80
Shelf Life12 months in original unopened container when stored between 5–40°C
Vapour PermeabilityASTM E96:905–40°C
Fire Resistance15–20 gm/m³/mm/24 hr; BS476-7:1987 Class 1 surface spread of flame

 

Method of Application

All Chemsol Products are recommended to be applied only by Approved Applicators and should be handled after using proper PPEs like Gloves, mask, goggles ,etc.

Application conditions

Substrate temperature: 10-40°C

Substrate moisture content: - It can be applied on green or damp concrete, provided there is no standing water/ponded water, but it is recommended to wait for 72 hours after casting the cement so as to allow the concrete to shrink, so that the cracks generated in concrete during shrinkage are not carried to the epoxy coating.

Relative humidity: 8o%max

Substrate Quality

The concrete substrate must be sound and of sufficient compressive strength (minimum 200 Kg/cm2) with a minimum pull-off strength of 15 Kg/cm2. The substrate must be clean, dry, and free of all contaminants such as dirt, oil, grease, coatings, surface treatments etc. If required, apply a test area first. In case the application is on green/ damp concrete, ensure that there is no standing/ponding water on the surface.

Substrate Preparation

Concrete substrates must be prepared mechanically using abrasive blast cleaning, , scarifying, or grinding equipment to remove cement laitance and achieve an open-textured surface. Remove weak concrete and expose surface defects such as blowholes and voids. Repairs to the substrate, filling of blowholes/voids, and surface levelling must be carried out using appropriate products. Ensure that the dust, loose and friable material is completely removed from all surfaces by brush and vacuum before application of the product. The concrete substrate has to be primed or levelled with Chemqua Prime in order to achieve an even surface. Allow the primer to cure for 5-6 hours. After this, depending on the system selected, either apply a screed coat of Chemqua ECS, followed by a top coat of CHEMQUA 1000S, L, or the topcoat of CHEMQUA 1000SL can also be directly applied to the primer coat.

Mixing

Stir the resin part mechanically. Add colour paste into resin and mix till a uniform colour is achieved. Add hardener to this mixture and stir continuously for 2 minutes until a homogeneous mass is obtained. Add aggregates to this mixture and continue stirring for a further 3 minutes with a motorised helical paint stirrer until a uniform mix has been obtained. Overmixing must be avoided to minimise air entrainment.

Note that the mixture has a stipulated pot life, hence the laying should immediately commence after mixing the contents.

Curing Schedule

The epoxy curing reaction rate is temperature dependent. Refer to the following table to know how quickly the floor can be brought to service
Temp. (°C)Foot trafficFull cure
10°C48 hours12 Days
20°C36 hours8 Days
30°C24 hours6 Days

 

Cleaning of Tools

Clean all tools and application equipment with water immediately after use. Hardened and/or cured material can only be removed mechanically.

Packing

Chemqua 1000 SL Resin, Hardener, and aggregates are available in pre pre-weighed kit which covers 10-12 sq m area with an approximate thickness of 1mm.

Storage Conditions

Store in a dry and covered shed between 5°C to 30°C, away from sources of heat and naked flame.

Handling & Safety

Keep the containers tightly sealed when not in use. Avoid skin contact and inhalation of fumes (if any). While spraying, it is advised to wear a mask. If it comes in contact with the body, wash affected parts with plenty of soap and water. In case of persistent irritation, contact a physician.

*Disclaimer: The Information provided is based on our experience, thorough investigations & sophisticated testing methods but due to vast number of applications and usage methods Chemsol Polymer Industries cannot accept responsibility of any kind for any particular result. It is the responsibility of the user to verify the suitability of the product for their end use and in accordance with the rules and regulations of that country /territory. All information provided pertaining to our products should be treated only as a guidance tool without any guarantee or warranty of any sorts.

* All CPI test methods are our scientifically designed internal test methods which can be shared upon request.