Chemtop 1000 FG

A 3-component, solvent-free, self-levelled food-grade epoxy wall coating. It is a type of epoxy resin that is specifically formulated to be safe for use in food-contact applications

Product Description

Chemtop 1000 FG is a 4-component, solvent-free, food-grade epoxy floor coating certified by CFTRI (Mysuru) and tested in accordance with USFDA-175.300. A food-grade epoxy is a type of epoxy coating that is safe for contact with food. It can be used to protect concrete from environmental factors such as moisture, bacteria, and fungi. It can also be used to coat surfaces that come in contact with food, such as countertops and cutting boards. It has a high-gloss, self-leveling finish.

Uses

Food and Beverage Packaging: Food-grade epoxy is often used in the manufacturing of food and beverage packaging materials, such as cans, containers, and lids.
Food Preparation Surfaces: Epoxy coatings can be used to seal and protect the concrete surfaces in commercial kitchens, including countertops, cutting boards, and worktables. This provides a smooth, non-porous surface that is easy to clean and prevents the growth of bacteria.

Salient features

Non-Toxic and Food Safe: Food-grade epoxy is formulated to be non-toxic and safe for direct contact with food and beverages. It does not leach harmful chemicals or substances into the food, ensuring that it maintains its quality and safety.
Chemical Resistance: Food-grade epoxy is resistant to a wide range of chemicals commonly found in food and beverage processing, including acids, alkalis, oils, and cleaning agents. This resistance helps maintain the integrity of the epoxy coating and prevents degradation.
Temperature Resistance: Food-grade epoxy is designed to withstand a range of temperatures typically encountered in food processing and storage. This includes both hot and cold conditions, ensuring that the epoxy remains stable and does not release harmful compounds.
Smooth and Non-Porous Surface: Food-grade epoxy creates a smooth, non-porous surface that is easy to clean and does not allow the accumulation of bacteria, mold, or other contaminants. This feature is crucial in maintaining hygiene in food processing and preparation environments.
Durability and Wear Resistance: Food-grade epoxy coatings are known for their durability and resistance to wear, impact, and abrasion. This makes them suitable for use in environments where surfaces may experience frequent use and handling.
Adhesion Strength: Food-grade epoxy creates a strong bond with various substrates, including metal, glass, ceramics, and some plastics. This ensures that the epoxy coating remains securely attached to surfaces even in demanding conditions.
Low Odor and Low Volatile Organic Compounds (VOCs): Food-grade epoxy is formulated to have low levels of volatile organic compounds, which means it emits fewer odors and potentially harmful gases. This is important to maintain the sensory qualities of food products and ensure a safe working environment.
Regulatory Compliance: Reputable food-grade epoxy products are compliant with relevant food safety regulations and standards set by organizations such as the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA). Compliance ensures that the epoxy meets established safety criteria.
Very Easy to Apply

Chemical Resistance

Mechanical/Physical properties

Property	Test Method	Value and Unit
Mixing Ratio	NA	Pre-weighed kit to cover 10–12 sq.m area @ 1000 micron thickness
Surface Dry	CPI 1002	3 Hours
Hard Dry	CPI 1002	24 Hours
Full Cure	CPI 1002	72 Hours
Abrasion Resistance [Taber]	ADTM D 4060	60 mg loss
Shore Hardness	ASTM D 2240	D 80
Service Temperature	CPI 1122	0–50°C
Shelf Life	–	12 months in original unopened container when stored between 10–30°C
Amount of Extractives	USFDA-175.300	0.048 mg/in²

Method of Application

All Chemsol Products are recommended to be applied only by Approved Applicators and should be handled after using proper PPE’s as Gloves, mask, goggles, etc.

Application conditions

Note: The substrate temperature must be at least 30 °C above the prevalent dew point temperature to reduce chances of condensation on the floor.

Substrate Quality:

The concrete substrate must be sound and of sufficient compressive strength (minimum 200 Kg/cm2) with a minimum pull-off strength of 15 Kg/cm2. The substrate must be clean, dry, and free of all contaminants such as dirt, oil, grease, coatings, and surface treatments, etc. If required, apply a test area first.

Substrate Preparation:

Concrete substrates must be prepared mechanically using abrasive blast cleaning, scarifying, or grinding equipment to remove cement laitance and achieve an open-textured surface. Remove weak concrete and expose surface defects such as blowholes and voids. Repairs to the substrate, filling of blowholes/voids, and surface levelling must be carried out using appropriate products. Ensure that the dust, loose and friable material is completely removed from all surfaces by brush and vacuum before application of the product.

The concrete substrate hasto be primed or levelledwithChemprime in order to achieve an even surface. Allowthe primerto cure for5-6 hours.Afterthis, depending on the systemselected, either applya screedcoat followed by a top coat ofChemtop FG 1000,or thetopcoatof ChemtopFG1000can also be directly appliedto the primer coat.

Mixing:

Stir the resin part mechanically. Add colour paste into resin and mix till a uniform colour is achieved. Add hardener to this mixture and stir continuously for 2 minutes until a homogeneous mass is obtained. Overmixing must be avoided to minimise air entrainment.

Note that the mixture has a stipulated pot life, hence the laying should immediately commence after mixing the contents.

Curing Schedule

The epoxy curing reaction rate is temperature dependent. Refer to the following table to know how quickly the floor can be brought to service

Temp (°C)	Foot Traffic	Full Cure
10°C	48 hours	120 hours
20°C	36 hours	96 hours
30°C	24 hours	72 hours

Cleaning of Tools

Clean all tools and application equipment with thinner EP140 immediately after use. Hardened and/or cured material can only be removed mechanically.

Packing

Chemtop FG 1000 SL Resin, Hardener, and aggregates are available in a 16.4 kg pre-weighed kit.

Storage Conditions

Store in dry and covered shed between 5oC to 30oC, away from sources of heat and naked flame.

Handling and safety

Keep the containers tightly sealed when not in use. Avoid skin contact and inhalation of fumes (if any). While spraying, it is advised to wear a mask. If it comes in contact with the body, wash affected parts with plenty of water. In case of persistent irritation, contact a physician.

*Disclaimer: The information provided is based on our experience, thorough investigations, and sophisticated testing methods, but due to the vast number of applications and usage methods, Chemsol Polymer Industries cannot accept responsibility of any kind for any particular result. It is the responsibility of the user to verify the suitability of the product for their end use and in accordance with the rules and regulations of that country/territory. All information provided pertaining to our products should be treated only as a guidance tool without any guarantee or warranty of any sort.

*All CPI test methods are our scientifically designed internal test methods, which can be shared upon request.